Tried a stud welder on heavy gauge steel, pulled a dent AND a chunk of my floor pan
Last Tuesday I had a 2012 F-150 with a dent right on the rocker seam, figured I'd skip the drill holes and use the stud welder for once. Got the slide hammer going and the stud held fine, but the sheet metal around it tore clean out, left a hole the size of a half dollar. Turns out that area had been bondo'd over twice before, so the steel underneath was paper thin. My mentor walked over, laughed, and said 'that's why we test with a magnet first, kid'. Anyone else ever trust a panel and end up making more work?